IPHCAR MD500 1.8 Inch High-Power Matrix Projector Lens

IPHCAR MD500 1.8-Inch High-Flux Matrix Headlight Lens - Advanced Dual-Reflector Mini Projector with 55W Performance

Power Redefined in Miniature: The High-Flux Core of Next-Generation Matrix Lighting.

      Where space is limited but performance cannot be compromised, the IPHCAR MD500 establishes a new paradigm. This is not just a compact optical component; it is a high-intensity 1.8-inch matrix lens system engineered to deliver maximum luminous flux within the smallest practical footprint. Integrating a sophisticated Dual Reflector Chambers design with a Bi-Lens Projection optical train, the MD500 harnesses a potent 55W Customized High-Flux LED Module to produce an output that challenges larger conventional projectors. Designed as the ultimate performance core for compact Matrix LED headlight for cars, this mini projector lens combines density, power, and intelligent optical control in a single, revolutionary square projector lens format.

ENGINEERED FOR HIGH-DENSITY MATRIX PERFORMANCE: FEATURES, ADVANTAGES & BENEFITS

1. Dual Reflector Chamber System with Bi-Lens Precision Optics

Feature: Incorporates an advanced Dual Reflector Chambers architecture working in synergy with a Bi-Lens Projection optical system.

Advantage: This is a significant evolution in miniaturized optical design. The dual reflector chambers act as a high-efficiency, two-stage light collection and conditioning system. The primary chamber gathers raw light from the high-flux LED array, while the secondary chamber further refines and aligns it before it enters the bi-lens projection stage. This ensures maximum light capture and optimal input into the lens system, minimizing loss and spillage. The bi-lens module then takes this conditioned light and projects it with pixel-level accuracy, which is fundamental for matrix headlight functionality—enabling precise on/off control of individual beam segments to avoid glaring other drivers while maintaining full illumination elsewhere. This integrated design allows a 1.8-inch matrix lens to achieve optical performance typically requiring a larger aperture.

Benefit: Integrate a compact, yet intensely powerful and precisely controllable light source. This lens enables the creation of Dual-lens matrix headlight assembly systems that are both remarkably small and capable of true adaptive driving beam (ADB) performance, providing superior safety and illumination in motorcycles, premium compact cars, or as high-output modules in complex headlight clusters.

2. High-Flux 55W LED Platform with Industrial Thermal Management

Feature: Powered by a Customized High-Flux LED Module delivering 55W on High Beam (47W Low), cooled by a hybrid system of Copper Heat Dissipation Fins and a High-Speed Cooling Fan.

Advantage: Packing 55W into a 1.8-inch square module represents an extreme power density. Managing this thermal load is critical. The system employs copper heat dissipation fins for their exceptional thermal conductivity, rapidly pulling heat away from the LED junction. This is complemented by a high-speed cooling fan that provides forced-air convection across the fins, creating a highly efficient active cooling loop. This hybrid approach is essential to maintain the LED's performance, ensure color temperature stability at 6000K, and guarantee long-term reliability across the -40℃ to +125℃ operating range. It prevents thermal throttling, which is the enemy of consistent high-output performance in compact spaces.

Benefit: Deploy extreme brightness in tight spaces with absolute thermal confidence. The MD500 is engineered to sustain its high 55W output continuously without degradation, making it suitable for demanding applications where a small mini projector lens must perform like a much larger unit. This reliability is paramount for safety-critical lighting functions.

3. Square Projector Lens Format for Optimal Packaging Efficiency

Feature: Housed in a precise 1.8-inch square form factor, designed for dense, modular integration.

Advantage: The square projector lens shape is ideal for modern, technology-packed lighting design. It allows for tessellation—multiple units can be packed together with minimal wasted space, enabling designers to create complex arrays, light signatures, and adaptive beam patterns. This format is far more efficient for matrix and pixel-lighting applications than traditional round projectors, maximizing the use of available real estate in a headlight or cluster.

Benefit: Maximize design flexibility and functional density. Create sleek, high-tech headlights with multiple independent light sources for functions like matrix high beam, dynamic cornering light, and signature DRLs—all within a compact and stylistically cohesive package. The MD500 turns constrained space into a canvas for advanced lighting technology.

4. High-Speed Adaptive Control Readiness

Feature: Engineered with rapid-response electronics and optics suitable for high-frequency matrix and pixel-level control.

Advantage: Beyond raw power, a true matrix headlight requires the ability to modulate individual light sections at high speed in response to sensor inputs (cameras, radar). The MD500's optical and driver design supports this capability, ensuring that when integrated into a full system, it can instantaneously dim specific segments of its beam to mask other vehicles or pedestrians, while leaving the rest of the road fully illuminated.

Benefit: Build genuinely intelligent, reactive lighting systems. This lens is a core component for creating ADB systems that actively enhance safety without driver intervention, providing constant high-beam illumination without the glare, a feature once exclusive to luxury vehicles.

APPLICATION & INTEGRATION GUIDE

The IPHCAR MD500 is engineered as the high-performance core for:

• Premium Motorcycle & Compact EV Headlights: Creating ultra-bright, adaptive matrix systems where size and weight are critical constraints.
• High-Density SUV/Truck Matrix Headlight Clusters: Serving as the primary high-output projector within a multi-lens array for superior main beam performance.
• Advanced Concept & Aftermarket Lighting Systems: Enabling designers and tuners to build custom, high-intensity matrix lighting with a compact form factor.
• Specialized Auxiliary & Professional Lighting: For applications requiring a very bright, focusable light source in an extremely small package.

⚡ Miniature Size. Maximum Flux. Intelligent Control. ⚡

Power Your Next-Gen Lighting Design. Add the IPHCAR MD500 Matrix Lens to Cart Now!

IPHCAR Product Warranty and After-sales Service Policy

Ⅰ.Quality assurance service

1. The product warranty period is 2 years

2.The product must be within the warranty period (calculated from the date of purchase invoice)

3. Product malfunctions must comply with the manufacturer's warranty standards

4.The final interpretation right belongs to IPHCAR

Ⅱ. Please note that this warranty does not cover the following situations:

1. Product breakage or damage caused by improper installation, operation, and maintenance;

2. The warranty period has expired;

3. Unauthorized alteration or tearing of product barcodes;

4. The barcode or model number on the product warranty card does not match the product itself;

5. Making unauthorized modifications or dismantling of the product;

6. Product damage due to accidents or human factors: such as improper input voltage, high temperature, water ingress, mechanical damage, fracture, severe oxidation, or rusting;

7. Product damage caused by transportation and loading/unloading during customer returns;

8. Product malfunction or damage caused by force majeure factors such as earthquakes, fires, floods, and lightning strikes;

9. Malfunctions or damages caused by non-human factors such as product design, craftsmanship, manufacturing, quality, and other related issues.

Ⅲ. Precautions:

1.The installation of this product must be carried out and installed by professional technicians.

2. Integrated design, strictly prohibiting disassembly, modification of electrical connections, and obstruction of cooling fans.

      It is recommended to reserve a space of more than 10 millimeters as a heat dissipation channel, and ensure that wires and other components do not come into contact with the fan. Dust prevention measures should be taken during operation. If the cooling fan inhales metal dust, it will cause serious damage to the product. Do not install the product if it exhibits abnormal test operation or has been dropped during transportation.

      We are always committed to providing high-quality products and after-sales services. If you encounter any issues during product use or have any questions about our warranty service, please feel free to contact us. We will provide attentive services with utmost sincerity.